Skip to content
Neundorfer 50 Year Anniversary Logo
Industrial machine
Home Products Hopper Evacuation Controls

Hopper Evacuation Controls

Ash Hopper Evacuation System Controls and Software

Lower Maintenance Costs

Evacuation systems are key to effective precipitator and baghouse performance and reliability. Improvements to system design, functionality, and capacity can be achieved without expensive equipment modifications. Operating and maintenance costs can be drastically lowered by providing better information and reducing needless wear and tear on systems.

Intelligent hopper evacuation systems can lead to the quick identification of component failures, allow for the functionality of the system to be connected with collection patterns, and reduce the risk of high hoppers and the associated emissions implications and mechanical damage. Neundorfer is able to recommend improvements to existing hoppers, including the supply of replacement hoppers, rebuild existing hoppers, and supply replacement components for hopper heating and removal. We offer reliable and low maintenance rappers and vibrators to facilitate ash and dust flow out of the hopper, eliminating hopper pluggage.

SmartAsh

Ash Hopper Evacuation System Controls and Software

https://www.neundorfer-v2.vfdevserver.com/wp-content/uploads/2024/04/hopper1.png

The new SmartAsh 7.0 software builds on patented, innovative Neundorfer technology to monitor ash flow and collection trends and to optimize hopper evacuation sequencing. The SmartAsh management system, working in concert with a PLC or DCS, provides complete ash evacuation system control integration.

The SmartAsh is a proactive system that works to avoid high hoppers, improve precipitator and equipment performance, optimize hopper evacuation trends, and reduce costs. This means that you have fewer load restrictions, fewer opacity excursions, and reduced system wear and energy use.

When fully implemented with improved PLC control functionality, you can realize reductions in operating costs, improve maintenance, and shorten troubleshooting. SmartAsh can eliminate your need for high hopper level sensors, increase the capacity of your existing system, eliminate the exposure of personnel to potentially hazardous situations, and improve diagnostics for precipitator operations.

https://www.neundorfer-v2.vfdevserver.com/wp-content/uploads/2024/04/hopper.jpeg

Ready to Talk?

Get started working with Neundorfer today & see how we can assist your company.

Contact Us
Towers
Years
50
Average emissions Reduction
60%
Average performance and energy savings
$96,000

Follow the Numbers

Results

At Neundorfer, we take pride in delivering innovative and effective solutions to optimize air pollution control systems across diverse industries. Our case studies showcase our expertise in improving equipment performance, reducing emissions, and providing cost-effective solutions tailored to each client's unique needs.

View All Case Studies

From Our Optimized Insights

Latest Insights

  • News Article

    A Message from Steve, CEO

    We want to express our appreciation for our valued customers and the dedicated team members who continue to make Neundorfer a success in our industry.

  • Case Study

    Major Steel Producer Improves ESP Performance with Neundorfer without any Shutdown Days

    A large, integrated steel producer wanted to reduce the unplanned production stops on their BOF– a result of issues with their ESP. Neundorfer provided an integrated solution that was implemented while maintaining consistent production!

  • News Article

    POS Updates & Releases

    An upcoming feature will introduce a new button to the Utilities screen, which will allow the user to generate a history snapshot file with a single click.